FLOWD D · Automotive inspection

FLOWD D · Automotive inspection
Discover FLOWD D, your solution for elevating automotive quality control. Our compact X-ray inspection system ensures precision scanning of car door panels, detecting missing components and upholding manufacturing excellence. Explore advanced technology for comprehensive inspections and optimize your assembly line processes effortlessly.
LINEV Systems MAX Door X-ray Image
LV Pioneering NDT X-ray FLOWD D
LV Pioneering NDT X-ray FLOWD M
LV Pioneering NDT X-ray FLOWD M

Description

When it comes to vehicle industry, FLOWD is a helping hand. Its advanced scanning techniques allow for the thorough examination of sealed car door panels, making it an invaluable tool for vehicle manufacturers. Quick, accurate inspection of vehicle door panels with a minimum of labor costs and investment with FLOWD D – a compact, relocatable conveyor-type X-ray inspection system.

Car door panels, with their intricate mechanisms and concealed spaces, present a unique challenge for vehicle manufacturers. Small hardware components, like nuts and bolts, can occasionally go missing during assembly, potentially leading to operational issues or, at the very least, quality concerns.

Understanding the critical importance of maintaining excellence in the vehicle manufacturing process, we developed FLOWD D for inline and/or standalone Car Door Panels Inspection. This remarkable technology was conceived to assist vehicle manufacturers in their quest for uncompromising quality.

Our device employs advanced scanning techniques, providing a non-invasive solution for inspecting sealed car door panels. By utilizing FLOWD F, manufacturers can detect and locate lost small hardware components with unparalleled accuracy. This innovative approach ensures that every vehicle leaving the production line meets the highest standards of quality and safety, minimizing operational risks and upholding the reputation of excellence in the automotive industry.

Due to its compact and universal design, the FLOWD D can easily be relocated and deployed wherever inspections are needed. FLOWD D will fit through standard interior doorways, and its relocatable design is ideal for flexible use on the assembly line or at stand-alone locations.

FLOWD D system is a highly versatile tool designed to address the problem of lost elements inside the welded doors of vehicles. This highly innovative product allows for the inspection process to be carried out in-house. It is specifically designed for automotive usage and can be delivered directly to premises, with no need for additional tools or equipment.

Functions:

  • Bi-directional scanning
  • Secure login
  • Multi-level user access with the ability to administer users, roles and access level
  • Automatic diagnostics of the System and individual units performance
  • Automatic warming up of the X-ray generator during prolonged idle time (no warming up is required during daily operation of the System)
  • Automatic storage of X-ray images in the archive
  • Object counter
  • Display of date and time, unit serial number and operator ID
  • Formation of service reports of the System
  • Inversion of colours
  • Black and white display mode
  • Edge enhancement
  • Display only organics and inorganics
  • Adjustable gamma correction
  • Contrast optimization
  • Display of substances in accordance with the selected range of optical density
  • Zooming in on images up to 96x
  • View archive images
  • Ability to save images to external media (flash drives) in proprietary format or JEPG
  • Ability to convert X-ray images to .png format via a local network

Options:

  • Detection of the items insde the door panels
  • Automatic selection of suspicious objects
  • Multilingual interface

Key features

Quick start-up and shutdown

Quick start-up and shutdown

Thanks to the new hardware configuration, the system is up and running in just 30 seconds

Perfect image quality

Perfect image quality

Operator is free to choose whether to use 3 colours or 7 colours imaging

Compactness

Сompactness

Can easily be relocated and deployed wherever security inspections are needed

Automatic identification

Automatic identification

The automatic detection of the most common contraband

Fault-tolerant configuration

Fault-tolerant configuration

The fault-tolerant configuration of the acquisition/analysis workstation.

Self-diagnostics

Self-diagnostics

Real-time self-diagnostics.

Technical data

X-ray source

Anode voltage100 kV
Beam directionVertically upward

X-ray detector

Detective ability for copper wire0,08 mm (40 AWG)
Penetration on steel44 mm guaranteed46 mm typical
Spatial resolution, line pairs per mm1,5 in the direction of scanning1,0 along the detector

Power supply

Line voltage230 VAC ± 10% / 120 VAC ± 5%
Line frequency50/60 Hz
Power consumptionA maximum of 1,0 kVA

Conveyor belt

Maximum distributed load on the conveyour belt25 kg
Conveyor height843 mm
Conveyor speed0,22 ± 0,03 m/s

Dimensions

Tunnel dimensions
Width870 mm
Height240 mm
Overall dimensions (maximum)
Width1270 mm
Height1500 mm
Lenght4070 mm
Weight (maximum)420 kg

Climate conditions

Operation
Ambient temperature0°C to +40°C
Maximum relative humidity (at +20°C)Up to 90%, non-condensing
Storage
Ambient temperature-10°C to + 50°C
Maximum relative humidity (at +35°C)Up to 98%, non-condensing

X-ray source

Anode voltage100 kV
Beam directionVertically upward

X-ray detector

Detective ability for copper wire0.08 mm (40 AWG)
Penetration on steel44 mm guaranteed46 mm typical
Spatial resolution, line pairs per mm1.5 in the direction of scanning1.0 along the detector

Power supply

Line voltage230 VAC ± 10% / 120 VAC ± 5%
Line frequency50/60 Hz
Power consumptionA maximum of 1.0 kVA

Conveyor belt

Maximum distributed load on the conveyour belt55.1 lbs
Conveyor height33.2″
Conveyor speed43.3 ft/min

Dimensions

Tunnel dimensions
Width34.3″
Height9.5″
Overall dimensions (maximum)
Width50.0″
Height59.1″
Lenght160.2″
Weight (maximum)926 lbs

Climate conditions

Operation
Ambient temperature32°F to +104°F
Maximum relative humidity (at 68°F)Up to 90%, non-condensing
Storage
Ambient temperature14°F to + 122°F
Maximum relative humidity (at 95°F)Up to 98%, non-condensing

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